1983 Diagrams Order Parts Online
1983 · Parts Diagram
Engine — 490
Qty · 236 parts
Click diagram to enlarge
Parts List — 236 parts
| Item | Part No. | Description | Qty |
|---|---|---|---|
| 1 | 8018 | Engine case right | 1 |
| 2 | 1997 | Internal ring | 2 |
| 3 | 8020 | Engine case left | 1 |
| 4 | 1995 | Fixing bush | 4 |
| 5 | 1994 | Ocillant bush | 2 |
| 6 | 8021 | Engine case gasket | 1 |
| 7 | 8024 | Clutch cover | 1 |
| 8 | 1991 | Ignition case cover | 1 |
| 9 | 8023 | Clutch case gasket | 1 |
| 10 | 1989 | Ignition case gasket right | 1 |
| 11 | 1988 | Bearing cover plate | 1 |
| 12 | 1795 | Counter sunk screw M 5x8 Din 965 | 3 |
| 13 | 1987 | Bearing cover plate | 2 |
| 14 | 1536 | Cyllinder screw M 6x25 Din 84 | 2 |
| 15 | 1690 | Securing nut NM 6 Din 980 | 4 |
| 16 | 1831 | Tension pin 8x10 Din 7346 | 2 |
| 17 | 8009 | Washer | 1 |
| 18 | 8010 | Flat washer | 1 |
| 19 | 1569 | Hexagon screw M 6x20 Din 933 | 2 |
| 20 | 895 | Magneto screw cap | 1 |
| 21 | 410 | Seal ring A 20x24 Din 7603 | 1 |
| 22 | 408 | Screw cap M 20x1.5 Din 910 | 1 |
| 23 | 409 | Seal ring Z 20x24 Din 7603 | 1 |
| 24 | 1985 | Breather | 1 |
| 25 | 253 | Breather tube | X |
| 26 | 1536 | Cylinder screw M 6x25 Din 84 | 4 |
| 27 | 1772 | Stud M 8x25 Din 835 | 4 |
| 28 | 1545 | Cylinder screw AM 6x80 Din 84 | 2 |
| 29 | 1541 | Cylinder screw AM 6x50 Din 84 | 5 |
| 30 | 1519 | Cylinder screw AM 6x75 Din 84 | 4 |
| 31 | 8011 | Bracket | 1 |
| 32 | 8012 | Spacer bush | 3 |
| 33 | 1510 | Spacer ring B 6 Din 128 | 3 |
| 34 | 1571 | Cylinder screw M 6x30 Din 931 | 3 |
| 35 | 8025 | Oil guide plate | 1 |
| 36 | 1762 | Oval head cylinder screw AM 5x10 | 2 |
| 36a | 1171 | Spring washer B 5 Din 137 | 2 |
| 37 | 1865 | Seal ring AS 12x22x7 | 1 |
| 38 | 8014 | Spring pin return spring | 1 |
| 40 | 1526 | Cylinder screw M 8x10 Din 84 | 1 |
| 41 | 8175 | Seal ring | 1 |
| 42 | 1866 | Sealing ring | 1 |
| 43 | 8016 | Stop plate | 1 |
| 44 | 8254 | Crankshaft cpl | 1 |
| 45 | 4086 | Connecting rod repair kit | 1 |
| 46 | 424 | Needle bearing 0-2 | nB |
| 47 | 3795 | Cylinder roller bearing NU 205 C 3 | 2 |
| 48 | 426 | Cylinder roller bearing NU 305 C 3 | - |
| 49 | 8057 | Radial sealing ring 25x42x9 | 1 |
| 51 | 547 | Radial sealing ring 32x52x7/9 | 1 |
| 52 | 8260 | Inner ring 25x31.45x17.5 | 1 |
| 53 | 6305 | Securing ring 52x2 Din 472 | 2 |
| 54 | 8255 | Nut on crankshaft KW SW 32 | 1 |
| 55 | 8049 | Crankshaft sprocket KW | 1 |
| 56 | 8370 | Piston cpl 66.97 | 1 |
| 57 | 523 | Piston ring 67.00 | 1 |
| 58 | 536 | Circlip | 2 |
| 59 | 8371 | Wrist pin | 1 |
| 60 | 8218 | Cylinder cpl | 1 |
| 61 | 8302 | Cylinder cpl with exhaust flange | - |
| 62 | 8220 | Cylinder bush | 1 |
| 63 | 6893 | Exhaust flange | - |
| 64 | 298 | Exhaust adapter gasket | - |
| 65 | 1704 | Spring ring | - |
| 66 | 1635 | Inner Hexagon screw M 6x25 | - |
| 67 | 8298 | Decompression valve cpl | - |
| 68 | 6796 | Reed valve cpl | 1 |
| 69 | 6797 | Reed valve | 1 |
| 70 | 6798 | Reed valve tongue | 2 |
| 71 | 6799 | Reed valve stop tongue | 2 |
| 72 | 1877 | Oval head screw M 3x8 Z 4 Din 7985 | 6 |
| 73 | 8221 | Cylinder head | 1 |
| 74 | 6792 | Cylinder head gasket | 1 |
| 75 | 8222 | Cylinder base gasket 0.3 Thick | nB |
| 77 | 1510 | Spring ring B 6 Din 128 | 1 |
| 78 | 2967 | Stud | 1 |
| 79 | 1734 | Washer B 8,4 Din 125 | 1 |
| 80 | 1670 | Hexagon screw M 8 Din 934 | 18 |
| 81 | 1735 | Washer B 10.5 Din 125 | 1 |
| 82 | 1674 | Hexagon nut M 10 Din 934 | 1 |
| 83 | 7470 | Intake flange | 1 |
| 84 | 6810 | Intake flange | 2 |
| 85 | 603 | Spark plug | 1 |
| 86 | 8273 | Clutch housing cpl | 1 |
| 87 | 8274 | Clutch housing | 1 |
| 88 | 1416 | Countersunk rivet 6x22 Din 661 | 6 |
| 89 | 8275 | Clutch pinion | 1 |
| 90 | 8101 | Clutch housing cpl | - |
| 91 | 8096 | Clutch housing | - |
| 92 | 8102 | Rubber cushion | - |
| 93 | 8094 | Clutch pinion | - |
| 94 | 8077 | Cover plate | - |
| 95 | 1420 | Countersunk rivet 6x30 Din 661 | - |
| 96 | 8276 | Inner ring | 1 |
| 97 | 736 | Needle cage | 2 |
| 98 | 8277 | Spacer bush | 2 |
| 99 | 8100 | Clutch body | 1 |
| 100 | 8082 | Outer disc | 6 |
| 101 | 8083 | Inner disc | 5 |
| 102 | 8084 | Pressure plate | 1 |
| 103 | 8105 | Pressure bolt | 5 |
| 105 | 8106 | Spring | 5 |
| 106 | 8278 | Hexagon nut BM 16x1 Din 439 | 1 |
| 107 | 8091 | Needle roller | 1 |
| 108 | 8087 | Ball bearing | 1 |
| 109 | 8089 | Pressure rod | 3 |
| 110 | 8072 | Washer 0 18 | 1 |
| 111 | 8092 | Securing washer | 1 |
| 112 | 8279 | Clutch lever | 1 |
| 113 | 8283 | Clutch return spring | 1 |
| 114 | 8228 | Main shaft C 15 Z | 1 |
| 115 | 8306 | Main shaft F 15 Z | - |
| 116 | 8229 | 2nd gear on mainshaft HW C 18 Z | 1 |
| 117 | 8307 | 2nd gear on mainshaft HW F 18 Z | - |
| 118 | 8230 | 3rd gear on mainshaft HW CD 21 Z | 1 |
| 119 | 8340 | 3rd gear on mainshaft HW FL 1-21 Z | - |
| 120 | 8231 | 4th gear on mainshaft HW CD 23 Z | 1 |
| 121 | 8452 | 4th gear on mainshaft HW FK 23 Z | - |
| 122 | 8232 | 5th gear on mainshaft HW C 1-25 Z | 1 |
| 123 | 8233 | Circlip SW 21 | 4 |
| 124 | 8234 | Thrust washer | 2 |
| 125 | 8235 | Securing ring A 21x1.2 Din 471 | 2 |
| 126 | 8253 | Washer PS 18x25x1 Din 988 | 1 |
| 127 | 8237 | Output shaft | 1 |
| 128 | 8315 | Output shaft | - |
| 129 | 8238 | 1st gear on output shaft AW C 31 Z | 1 |
| 130 | 8316 | 1st gear on output shaft AW F 31 Z | - |
| 131 | 8239 | 2nd gear on output shaft AW CD 29 Z | 1 |
| 132 | 8317 | 2nd gear on output shaft AW CD 28 Z | - |
| 133 | 8240 | 3rd gear on output shaft AW C 26 Z | 1 |
| 134 | 8329 | 3rd gear on output shaft AW FL 1-25 Z | - |
| 135 | 8241 | 4th gear on output shaft AW CD 24 Z | 1 |
| 136 | 8335 | 4th gear on mainshaft AW F 23 Z | - |
| 137 | 8242 | 5th gear on mainshaft AW CD 1-22 Z | 1 |
| 138 | 8243 | Thrust washer | 4 |
| 139 | 8234 | Thrust washer | 3 |
| 140 | 8121 | Ball bearing 3205 2 RS C 3 2 | 1 |
| 142 | 6305 | Securing ring J 52x2 Din 472 | 1 |
| 143 | 8247 | Outer ring with needle cage RNA 18x26x13 | 2 |
| 144 | 8248 | Spacer tube on output shaft AW | 1 |
| 145 | 8249 | Sprocket Z 12 | nB |
| 146 | 1879 | Securing ring A 25x1.2 Din 471 | 1 |
| 147 | 8126 | Ball bearing 6204 ZC 3 Din 625 | 1 |
| 148 | 8246 | Needle cage K 18x22x13 | 1 |
| 149 | 8310 | Thrust washer 21.5x31.5x1 | - |
| 150 | 8311 | Thrust washer 18x24x1 | - |
| 151 | 8312 | Inner ring 21.5xx25x13 | - |
| 152 | 8213 | Needle cage K 25x29x13 | * |
| 153 | 8320 | Needle cage K 18x24x12 | - |
| 154 | 8321 | Spacer bush AW | - |
| 155 | 8185 | Gear change lever cpl | 1 |
| 156 | 6588 | Flat head screw | 1 |
| 157 | 6589 | Spring | 1 |
| 158 | 6590 | Rubber pedal | 1 |
| 159 | 1569 | Hexagon screw M 6x20 Din 933 | 1 |
| 160 | 1510 | Sealing ring B 6 Din 128 | 1 |
| 161 | 8216 | Shifting drum | - |
| 162 | 8191 | Shifting drum | 1 |
| 163 | 8217 | Shifting drum | - |
| 164 | 8213 | shifting drum | 1 |
| 165 | 8194 | Stud | 1 |
| 166 | 8187 | Shift shaft segment | 1 |
| 167 | 1447 | Washer 9x15x1 Din 988 | 1 |
| 168 | 1438 | Securing ring A 12x1 Din 971 | 1 |
| 169 | 1421 | Washer 12x18x1 Din 988 | 1 |
| 170 | 8195 | Return spring | 1 |
| 171 | 8184 | Shifting crank | 1 |
| 172 | 8197 | Shifting cam | 2 |
| 173 | 8198 | Spring pin | 2 |
| 174 | 8199 | Washer | 1 |
| 175 | 8200 | Pressure spring | 1 |
| 176 | 8201 | Shift fork spindle | 2 |
| 177 | 8214 | Shifting fork AW | 2 |
| 178 | 8215 | Shifting fork HW | 1 |
| 179 | 8204 | Pin | 1 |
| 180 | 410 | Sealing ring A 14x18 Din 7603 | 1 |
| 181 | 8205 | Pressure spring | 1 |
| 182 | 8206 | Pin | 1 |
| 183 | 8207 | Shifting cam cover plate | 1 |
| 184 | 8208 | Stop plate | 1 |
| 185 | 1404 | Countersunk screw M 6x10 Din 963 | 1 |
| 186 | 1823 | Countersunk screw M 6x80 Din 963 | 1 |
| 187 | 8209 | Securing plate | 1 |
| 188 | 1439 | Cylinder screw M 6x10 Din 84 | 4 |
| 189 | 8162 | Kickstarter lever cpl | 1 |
| 190 | 8163 | Kickstarter lever | 1 |
| 191 | 8164 | Kickstarter joint | 1 |
| 192 | 1874 | Ball ) 7 din 5401 | 1 |
| 194 | 8165 | Screw | 1 |
| 195 | 656 | Rubber pedal | 1 |
| 196 | 8265 | Idle gear on kickstarter | 1 |
| 197 | 8266 | Needle cage K 18x22x100 | 1 |
| 198 | 3723 | Washer 1st gear | 1 |
| 199 | 8267 | Kickstarter shaft | 1 |
| 201 | 8171 | Ratchet gear | 1 |
| 202 | 8172 | Pressure spring for kickstarter gear | 1 |
| 203 | 8173 | Spring cup | 1 |
| 204 | 8174 | Kickstarter return spring | 1 |
| 205 | 1427 | Securing spring A 16x1 Din 471 | 2 |
| 206 | 8235 | Securing spring A 21x1.2 Din 471 | 2 |
| 207 | 8176 | Thrust washer | 3 |
| 208 | 8268 | Securing spring A 18x1.2 Din 471 | 1 |
| 210 | 8160 | Bearing bush | 1 |
| 211 | 8269 | Ratchet gear on kickstarter cpl | 1 |
| 212 | 8270 | Ratchet gear on kickstarter | 1 |
| 213 | 8177 | Bearing bush | 1 |
| 214 | 7599 | Ignition system cpl without coil | 1 |
| 217 | 1123 | Magneto nut | 1 |
| 218 | 1630 | Inner hexagon screw M 5x16 Din 912 | 3 |
| 219 | 1731 | Washer B 5.3 Din 125 | 3 |
| 220 | 1567 | Hexagon screw M 6x16 Din 933 | 2 |
| 221 | 1732 | Washer B 6,4 Din 125 | 4 |
| 222 | 1690 | Securing nut NM 6 Din 980 | 2 |
| 223 | 3610 | Spark plug | 1 |
| 224 | 3530 | Cable sleeve | 1 |
| 225 | 3576 | Connector 6,3-1 | 1 |
| 226 | 3595 | Connector 9,5-6 | 1 |
| 227 | 3596 | Connector housing thin | 1 |
| 228 | 3597 | Connector housing wide | 1 |
| 229 | 589 | Ignition cable | X |
| 230 | 8378 | Carbuteror cpl V54-2 0 38 | 1 |
| 231 | 8325 | Carbuteror cpl V54-2 0 40 | - |
| 232 | 683 | Clamp | 1 |
| 233 | 7997 | Dip stick | 1 |
| 234 | 449 | Cup spring | 1 |
| 235 | 1542 | Cylinder screw AM 6x55 Din 84 | 1 |
| 236 | 1538 | Cylinder screw AM 6x35 Din 84 | 1 |
| 237 | 1550 | Cylinder screw AM 6x30 Din 84 | 2 |
| 238 | 6912 | Choke lever | 1 |
| 239 | 6914 | Nut | 2 |
| 240 | 6913 | Screw | 2 |
| 241 | 1509 | Spring ring | 2 |
| 242 | 6911 | Rubber cap | 1 |
| 243 | 6910 | Choke housing | 1 |
| 244 | 6909 | Spring | 1 |
| 245 | 6908 | Choke piston | 1 |
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